Energy storage and return spring

ABSTRACT

A spring shoe, and also in particular a spring, as well as a method of returning energy to a user, are provided. In one embodiment, a method and apparatus stores foot strike energy and releases it after a slight delay, when it will exert a force on the user which includes a forward component. This is accomplished in an embodiment by a spring in the sole which has a decreasing spring force, such that the force required to compress the sole decreases for all or part of the compression displacement as the spring is compressed.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims the benefit under 35 U.S.C. 121 to applicationSer. No. 12/130,079 having filing date of May 30, 2008, which claimsbenefit to 35 USC 119(e) of provisional patent applications Nos.60/970,263; 60/992,920; 61/016,555; 61/016,558 and 61/024,898 filed Sep.6, 2007; Dec. 6, 2007; Dec. 24, 2007; Dec. 24, 2007; and Jan. 30, 2008respectively.

BACKGROUND

Field: springs, in particular springs used in shoes. It is common inhuman footwear to have a sole material which compresses to absorb impactenergy when the mass of the user is transferred to the shoe during eachfoot strike. Energy is stored in the compression of the sole and thenreleased back as a vertical force on the bottom of the user's foot. Theforce required to compress the sole must be high enough to deceleratethe mass of the user while walking and/or running. Due to the low travelof this “suspension system”, the bounce frequency of a conventionalspring will be higher than the natural frequency of the user's walkingor running gait. This causes the energy to be returned at a higherfrequency than is desirable. A conventional shoe-sole spring will returnthe stored energy too early in the foot stride. This does not apply asignificant portion of the stored energy to the forward motion of theuser. A large number of spring shoe designs are known such as inIllustrato U.S. Pat. No. 4,894,934; Chung U.S. Pat. No. 6,553,692;Illustrato U.S. Pat. No. 4,638,575; Vorderer U.S. Pat. No. 4,943,737;and Meschan U.S. Pat. No. 6,996,924 and it is proposed to provide animprovement over these designs of spring shoes.

SUMMARY

A spring shoe, and also in particular a spring, as well as a method ofreturning energy to a user, are provided. In one embodiment, a methodand apparatus stores foot strike energy and releases the energy after aslight delay, when the energy will have a forward component. This isaccomplished in an embodiment by a spring in the sole which has adecreasing spring force, such that the force required to compress thesole decreases for all or part of the compression displacement as thespring is compressed.

In this way, the force of the user's foot strike can be stored in theelastic deformation of the spring during compression of the sole. Themore the sole is compressed past a point of maximum force, the moreenergy is stored, but the less force the sole exerts vertically on theheel of the user (or anywhere else such a spring or sole construction isused). When the user's weight starts to roll forward to the front of thefoot during walking or running, however, the stored energy from theinitial foot strike is released as the spring force increases duringextension of the sole, propelling the user vertically and forward.

In another embodiment, the spring comprises at least two air chambers, afirst chamber acting to provide resistance to compression and anotherstoring gas ejected from the first chamber and then returning the gas tothe first chamber after a delay.

The function of the spring is comparable to a compound bow (such as ahunting bow) which takes a large force to draw back, but then requiresvery little force to hold it in that position. When the string isreleased, however, the energy which went into elastically deforming thebow is released into the arrow to propel it.

In a similar way, the energy storage and return spring allows the shoesole to store a large amount of compression energy from a foot strikewithout exerting a large force when in the fully compressed position.This gives the center of gravity of the user time to move forward (ornearly forward) of the heel and/or ankle before the spring releases thestored energy, providing an upward force on the heel which includes aforward component on the center of gravity of the user.

In one embodiment of an energy storage and return spring, which uses anarched rigid element and an elastic element, the spring may be used inother applications where energy storage and return is desired.

These and other aspects of the device and method are set out in theclaims, which are incorporated here by reference.

BRIEF DESCRIPTION OF THE FIGURES

Embodiments will now be described with reference to the figures, inwhich like reference characters denote like elements, by way of example,and in which:

FIG. 1 is a schematic showing an exemplary spring shoe with spring at nocompression and damper extended prior to foot strike;

FIG. 2 is a schematic showing an exemplary spring shoe with springcompressed and damper compressed at foot strike;

FIG. 3 is a schematic showing an exemplary spring shoe with damper atfull compression in the energy storage position with the weight of theperson on the sole;

FIG. 4 is a schematic showing an exemplary spring shoe with dampertrailing spring expansion after foot lift;

FIG. 5 is a schematic showing an exemplary spring shoe with spring at nocompression and air damper extended prior to foot strike;

FIG. 6 is a schematic showing an exemplary spring shoe with springcompressed and air damper compressed at foot strike;

FIG. 7 is a schematic showing an exemplary spring shoe with air damperat full compression in the energy storage position with the weight ofthe person on the sole;

FIG. 8 is a schematic showing an exemplary spring shoe with air dampertrailing spring expansion after foot lift;

FIG. 9 is a graph for a conventional shoe showing: line P, upwardvertical force exerted on the user in relation to angle of center ofgravity to heel, with zero at the center, negative angle with no forwardcomponent of vertical force to the left, positive angle with forwardcomponent to the right, and line Q, degree of compression of the solerelated to angle of center of gravity to heel;

FIG. 10 is a graph for a shoe of FIGS. 1-8 showing: line X, upwardvertical force exerted on the user in relation to angle of center ofgravity to heel, with zero at the center, negative angle with no forwardcomponent of vertical force to the left, positive angle with forwardcomponent to the right, line V, degree of compression of the solerelated to angle of center of gravity to heel, line Y, force exerted bythe spring 110 related to angle of center of gravity to the heel, andline Z, the damping force related to angle of center of gravity to heel;

FIGS. 11-16 illustrate possible configurations of a shoe spring;

FIGS. 17-21 illustrate embodiments of a spring 110 using an archedelement, in this case a conical disk, with FIG. 17 being a top view,FIG. 18 is a side perspective, FIG. 19 is a side view, FIG. 20 is across-section and FIG. 21 showing the conical disk flattened;

FIGS. 22-28 show first and second embodiments of non-conical hingedenergy storage and return devices, FIGS. 22-24 being respectivelyperspective, side and top views, and FIGS. 25-28 being respectively top,side, end and perspective views;

FIGS. 29 and 30 show respectively perspective and top views ofembodiments of a conical disk with integrated spring element;

FIGS. 31-34 show respectively top, side, perspective and sectional viewsof a sealed conical disk and ring spring together with a sealed bottomcomponent to provide an air chamber within an energy storage and returncomponent;

FIG. 35 shows a perspective, cut away, of a sealed conical disk withcontrolled air flow;

FIG. 36 shows a close up, cut away, of the embodiment of a disk of FIGS.31-34 seated in a sole;

FIG. 37 shows a perspective view further embodiment of a spring;

FIG. 38 shows the embodiment of FIG. 37 in section;

FIGS. 39 and 40 show the embodiment of FIGS. 37 and 38 at zero and fullcompression respectively;

FIG. 41 shows a spring shoe with an air chamber compression system;

FIG. 42 shows a detail of an air transfer mechanism for use in thespring shoe of FIG. 41 in a first position;

FIG. 43 shows a detail of the air transfer mechanism of FIG. 42 in asecond position;

FIG. 44 shows a side view of a high heel shoe incorporating a heelspring;

FIGS. 45 and 46 show respectively perspective and cutaway views of aconical disk with raised ridges instead of recessed slots;

FIG. 47 shows a conical disk with radial legs or protrusions;

FIGS. 48 and 49 show respectively top and perspective views of a conicaldisk with circumferential slots;

FIGS. 50-52 show respectively perspective, side and top views of anembodiment of a double loop spring; and

FIGS. 53-55 show respectively side, perspective, and rotated side viewsof a triple loop spring with a hinge at the center ring attachment.

FIG. 56 and FIG. 57 each show a side cutaway view of a conical diskspring with another disk inside acting as a damper, with the dampingdisk attached to the main disk in FIG. 56 and attached to the lower solein FIG. 57.

FIG. 58 shows a perspective cutaway view of a conical disk spring inwhich the interior of the disk comprises an air chamber as part of adamping system and there is a valve in the center of the disk.

FIG. 59 shows a cutaway view of the edge of a conical disk in which theinterior of the disk comprises an air chamber and there is aself-energizing seal at the edge of the disk.

FIGS. 60 and 61 show respectively a perspective cutaway view and aclose-up perspective cutaway view of a conical disk in which theinterior of the disk comprises an air chamber in which a diaphragmcompresses a resistor material to provide a variable damping rate.

FIG. 62 shows a cutaway view of the edge of a conical disk in which theinterior of the disk comprises an air chamber and there is a seal at theedge of the disk in which the sealing force is supplied by a ringspring.

FIG. 63 illustrates a shoe with a spring in the forefoot.

DETAILED DESCRIPTION

Referring to FIG. 1, an exemplary spring shoe 100 is shown in schematicform. The spring shoe 100 has a sole 102, shown here schematically asbeing bounded by upper surface 102A, which may be an insole, and lowersurface 102B, which is the outsole. Between surfaces 102A and 102B isthe midsole. The sole 102 has a heel 104 and forefoot 106. An upper 108is secured to the sole 102. The shoe 100 may be any human footwear,including (but not limited to) a sandal, running shoe, orthopedic shoe,sport shoe of any kind including skates, skateboard shoes, and skiboots, walking shoe or boot, hiking shoe or boot, dress shoe, boot, highheel shoe, thong or flip-flop, slipper, loafer, clog and work boot. Theupper 108 conventionally includes at least means to secure a human footto the sole 102 which can be of any type such as a flexible strap orstraps, strap with buckle or other fastener, lace or elastic sleeve.

A spring 110 is set in the sole 102. The spring 110 is shownschematically in FIG. 1 and need not have the precise structure shown.The structure shown is intended to show one embodiment of a springhaving the desired characteristics. More than one spring 110 may be usedin a shoe. The spring 110 may be a compound spring, and may includecomponents of the sole. The spring 110 may be secured in the sole 102 byany suitable manner.

The shoe 100 of FIG. 1 is shown above a ground surface 112, with thespring 110 being at zero compression and separating insole 102A fromoutsole 102B by distance A. In FIG. 2, the spring shoe 100 is shownafter contact with the ground 112 and the spring 110 has been fullycompressed so that the insole 102A is separated from outsole 102B bydistance B. The spring range of travel between endpoints correspondingto full compression and no compression is therefore equal to A-B. Thespring 110 has a spring rate that varies with the compression of thesole 102 to provide a reducing force resisting compression over at leasta portion of the spring range of travel as the sole 102 compresses. Itwill be appreciated that the reference to a spring rate means thecoefficient that relates the force applied by the spring 110 todisplacement of the spring 110. The spring rate of many springs isconstant, but in this case varies. The provision of a portion of thespring range of travel with reducing force as the sole 102 compressesallows energy to be stored indefinitely while the spring shoe 100 isflat on the ground while bearing all or part of the weight of the useras shown in FIG. 3, and returned to the user as shown in FIG. 4 when allor part of the weight of the user is no longer acting to compress thespring.

Thus, the exemplary spring shoe 100 is able to return a portion of thecompression energy to the user after the user's center of gravity isforward of the user's heel (when the user is walking forward). Thespring 110 may be formed of a rigid member and an extensible member thatis stretched when the rigid member moves under compression from a foot.In some embodiments of the spring 110, the direction of the primaryforce which is stretching the extensible member becomes more alignedwith the direction of extension of the extensible member for all or partof the compression displacement of the assembly (or shoe sole) as theassembly (or shoe sole) is compressed. In some embodiments of the spring110, the mechanical advantage of a rigid member as it stretches anextensible member, or compresses a compression member, increases for allor part of the assembly or shoe sole compression displacement as theassembly or shoe sole is compressed.

The spring 110 when compressed by a force, such as the weight (andinertia) applied by a user to the spring 110, will have an oscillatingfrequency that depends in part on the applied force. If the appliedforce is less than the force required to compress the spring 110 to thepoint at which the spring rate of the spring is zero, the spring 110will have amore conventional oscillating frequency. However, when theapplied weight is sufficient to compress the spring 110 into the regionwhere the force reduces, then the spring will not oscillate until theforce which is compressing the sole is reduced sufficiently that thespring leaves this region.

Due to the reduction of spring force as the sole 102 compresses, it isdesirable to use two different components, the spring 110 to provideenergy storage and a damper 114 to provide energy dissipation. Thespring 110, which is an energy storage and return device, may be made ofa variety of components including more than one spring element. Thespring 110 exhibits a reducing spring force for all or part of itscompression displacement and is placed in the shoe sole 102 under theheel of the foot. In some embodiments, one or more springs 110 may beplaced in the forefoot 106. During compression, the spring 110 exerts agreater vertical force part way through its compression than it does ator near full compression. At the maximum force position (preferablyapproximately ⅔rds of the way through the compression displacement orrange of travel, but other points in the compression will also work) itis preferable that the spring 110 exerts a vertical force of between 50%and 80% of the total weight of the user. At the maximum force position,the spring constant is zero. When fully compressed, the maximum force ofthis component is preferably between 20% and 40% of the user's weight.These percentages do not need to be precise for good performance, and ithas been found by testing that one spring provides good performance fora wide range of user weights. These are the preferred forces for maximumenergy return for a walking shoe. Higher percentages are preferred for arunning specific shoe, and lower percentages are preferred for a lowerperformance shoe that is intended to provide less energy return functionsuch as in a less expensive shoe. There may also be certain applicationswhere the maximum compression force is preferably higher than 60% andthe full compression force is lower than 30%. There may also beapplications where the maximum compression force is preferably lowerthan 60% and the full compression force is higher than 30%.

The preferred percentages of user body weight in the previous paragraphare the preferred percentages for a walking shoe. Different variationsof the maximum and full compression forces are possible in a device thatprovides a spring force which increases for the first portion of thecompression displacement and then decreases for the next portion of thecompression. The spring 110 may also (by itself or in combination withone or more members) provide an increasing spring force again at fullcompression. This would happen over a relatively short compressiondisplacement and would act as a “bottom out bumper” to prevent unwantedimpact at full compression.

Several examples of construction methods for the spring 110 aredescribed. The spring 110, if used only by itself, would compress pastthe maximum force position with approximately 60% the weight of theuser, such as with slightly more weight than when the user is standingwith all of his or her weight distributed equally on both heels. Thespring 110 may fully compress with a greater or lesser proportion of theuser's weight, but it is the belief of the inventors that approximately60% of the weight of the user is the ideal spring force of thiscomponent at the maximum compression position for a walking shoe. Theforce of the spring 110 at full compression (preferably with a range oftravel in the range of 5 mm to 20 mm, but more or less compressiontravel can also be used in some embodiments) is preferably approximately30% of the weight of the user.

The purpose of the spring 110 is to allow full or nearly fullcompression of the shoe sole 102 during the foot strike (initial contactof foot to the ground) phase of each step, and for the spring 110 tostay compressed until the user's center of gravity is forward or nearlyforward of the user's heel and/or ankle position before the heel startsto unweight and lift. As the user begins to unweight the heel (FIG. 4),the force which is needed to keep the spring compressed at the fullcompression position is no longer provided and a portion of the energystored in the spring 110 is returned to the user as it expandsvertically back to its original shape. Due to the user's center ofgravity being forward of the user's heel and/or ankle at this time, thevertical force which is applied to the user's heel results in a forcewith a forward component, thus propelling the user forward.

In some embodiments, a damper 114 is used which functions as an energydissipation material and may be made of one or more components. Thedamper 114 is also placed in the heel 104 of the shoe sole 102 under theheel of the foot (and in some embodiments may be placed under theforefoot instead or as well). The damper 114 is designed to provideresistance to compression of the shoe sole 102 for the portion of theuser's mass and inertia which is not effectively opposed by the energystorage and return spring 110. The damper 114 is biased so that it actsonly or primarily during the compression phase of the shoe solecompression and rebound. During the rebound phase, the combination ofthe spring 110 and damper 114 allows the damper 114 to return to itsoriginal shape more slowly, quickly enough so it is available todissipate energy during the next foot strike, but not as quickly as thespring 110 expands when the user heel begins to lift. This can beaccomplished, for example with Sorbothane™ material manufactured bySorbothane Incorporated, of Kent, Ohio, USA by permanently connecting acompression member of Sorbothane™ material to the shoe sole 102 (orspring) only at the top or the bottom of the Sorbothane™ component. Theother end of the damper 114 is in contact with the shoe sole 102 duringall or part of the compression phase, but it is allowed to not contactduring the expansion phase of the sole 102 so it does not detract fromthe energy which is being returned to the user by the spring 110.

In this way, the foot strike phase will cause the spring 110 as well asthe damper 114 to compress with a similar increase of force as aconventional linear or increasing rate spring which is capable ofdecelerating the entire mass of the user without bottoming out harshly.A conventional rate spring would return much of this compression energy(by expanding again) before the user's center of gravity is forward ofthe user's heel. With shoe 100, however, the damper 114 does not add tothe rebound energy (or frequency) because it only significantly acts toslow the compression. The effect is to store a significant portion ofthe foot strike energy in the spring 110, and to provide a suitable rateof deceleration with the damper 114, and then to return energy which isstored in the spring 110 to the user once the user's center of gravityis forward or nearly forward of the user's heel. In other words, theeffect of the combination of these materials to the user is the feelingof the two components (the spring 110 and the damper 114) workingtogether to provide enough compression force and/or resistance togradually decelerate the mass of the user during the foot strike phaseof each step. When the user's center of gravity has moved forward ornearly forward of the user's heel and the user begins to unweight theirheel as shown in FIG. 4, energy stored in the spring 110 is returned asan upward force on the heel which contributes to the forward motion ofthe user. The damper 114 is not in contact (or not significantlyresisting expansion of the shoe sole) for all or part of the expansionof the sole and does not significantly inhibit the expansion of thespring 110. If the damper 114 is a solid member such as a component madeof Sorbothane™ material (or other energy dissipating material ormaterial configuration), it will preferably expand more slowly than thespring 110 but quickly enough to return to a shape (or displacement) toallow this component/s to dissipate energy on the next foot strike.

Another embodiment of the damper 114 which would provide a high degreeof energy dissipation is shown in FIGS. 5-8. The embodiment of FIGS. 5-8uses a flexible, but preferably not extensible, material air diaphragm116 with a valve arrangement 118 which forces air through a restrictedorifice during compression and allows this air back into the diaphragmthrough a one-way less restricted valve which opens to allowreinflation. A more simple version of the valve arrangement 118 usesonly a two-way restricted orifice which is small enough to provideadequate energy dissipation during deflation of the diaphragm duringcompression, and large enough to allow the air diaphragm to re-inflatebetween foot strikes.

In this configuration of FIGS. 5-8, the air diaphragm 116 must beallowed to lose contact during expansion, as shown in FIG. 8, or tomaintain contact but deform in such a way that it does not significantlyresist expansion of the spring 110.

FIG. 58 shows an orifice 308 in the top of the conical disk and a porousrestriction element 304 that primarily acts as a sounds suppressionmember. The orifice is sufficiently large to allow re-inflation of asealed air chamber inside the conical disk with minimal restriction. Itis also small enough to prevent extrusion of a compressible foam member306 through the orifice during compression. Alternatively, the orificeopening could be larger and filled with a non-compressible porousmaterial that would prevent extrusion of the compressible foam material.The embodiment show also has an (unlabeled) boss on the center of theoutside of the bottom sealing element, intended to position the bottomof the disk.

During compression, restriction is preferably provided primarily by thecompressible foam member 306 which is adhered to the bottom of the airchamber. This member is preferably open celled foam but can be closedcell for example if it has an air permeable top surface (an open-celledfoam with an air permeable top surface can also be used and may even prepreferable for long term function). As the foam compresses, it becomesmore dense and the resistance to airflow increases. If it is a closedcell foam, the top surface contact pressure against the orifice regionincreases with compression and the air permeable top layer increases theair flow resistance. Either way, the air flow resistance increases asthe disk compresses, providing a progressively increasing damping effectwith compression.

The compressible foam 306 is preferably an open-cell structure with avisco-elastic property which causes the foam to stay compressedmomentarily as the disk expands. This allows the air flow restriction tobe minimized during expansion of the spring, biasing the damping tocompression only. The foam preferably expands quickly enough to be backto near its original shape before the next foot-strike.

The orifice 308 can also be in the bottom seal member (top and bottom asused throughout this disclosure in relation to the spring itself beingfor discussion sake only—the disk could be used inverted in a shoe) withthe foam being adhered to the conical disk instead. The memory foam canbe in contact with orifice initially or not (as shown in FIG. 58). Theinsole of shoe must be designed to allow airflow to and from disk. Thisairflow may have the additional benefit of ventilating the shoe.

Another design for the biased air damper, as shown in FIGS. 60-61, is tohave a resistor material 316 sandwiched between a diaphragm 314 and abottom seal member 186 to act as flow regulator elements so that whenthe pressure in the air chamber is high, it compresses the resistormaterial and restricts airflow out of the chamber through the resistormaterial. When the airflow is in the other direction, the airflow isless restricted as the resistor material is uncompressed, and dependingon the embodiment, there may be a gap either between the resistormaterial and the bottom sealing member or between the resistor materialand the diaphragm. The resistor material may be an open cell foam or maybe felt or another material that allows air flow. The flexible diaphragmseal may be polyurethane but many other materials will work.

This configuration of a damper integrates a one-way seal and a pressuremodulated air resistance as follows: As the disk compresses, theincreasing air pressure, acting on the flexible diaphragm 314 compressesthe resistor 316 to provide increased air damping during higher velocitycompression as the air flows through the resistor material fromdiaphragm hole/s 318 to bottom seal hole/s 320. The air pressure alsodecreases as the compression slows down near full compression, as theuser's mass is decelerated. This allows the resistor to uncompress andreduce the air flow resistance so the air can be exhausted at fullcompression without causing an air spring effect, in order to bring theuser's mass to a complete downward stop with as little rebound aspossible. As the disk rebounds, the flexible diaphragm 314 lifts andallows free flow of air back into the chamber. The resistor 316 mayoptionally have a hole, preferably concentric with the hole/s in thediaphragm 314, or with the hole/s in the bottom sealing member 186, toallow unrestricted air flow during spring extension.

A compressible secondary sealing/air-flow-resistance member 322 can beused to further increase air flow resistance, or even seal the chambercompletely, at nearly full compression to reduce the impact of a fullcompression movement.

The graphs of FIGS. 9 and 10 illustrate the energy storage anddissipation of a conventional shoe sole compared to a shoe sole usingthe present invention. The stick figures show position of center ofgravity COG in relation to the ankle position H. Each stick figure islocated on the vertical line through the position on the x axiscorresponding to the angle of center of gravity to the ankle at the footstride position illustrated by the stick figure. The four stick figurescorrespond to the positions shown in FIGS. 1-4. The shaded area R ofFIG. 9 shows the energy available for return to the user from aconventional shoe. The shaded area W of FIG. 10 shows the energyavailable for return to the user using a spring shoe 110. The shadedarea W acts during the stride phase when the positive angle of center ofgravity to ankle allows the vertical force provided by the spring 110 toprovide a forward component of force to the user's COG.

FIGS. 11-16 illustrate embodiments of a spring 110 using rigid members122 and elastic spring elements 124, 126. The elastic spring elements124 resist flattening of the rigid members 122 by tensile forces of theelements 124. The elastic spring elements 126 resist flattening of therigid members 122 by compression of the elements 126. In each case, therigid elements 122 flatten under pressure applied to the apex C of thesprings 110. As the rigid elements 122 flatten, they exert anincreasingly higher mechanical advantage over the elements 124, 126 andthe spring constants of the springs 110 decline to zero and then becomenegative as the spring force exerted by the springs 110 reaches amaximum value and then decreases. The respective rigid members 122,spring elements 124 and spring elements 126 are connected by hinges orpivots 128. The rigid members 122 are sufficiently rigid to expand thespring/s without deforming to the point of buckling or breaking.Friction of the hinged elements will contribute to the damping effect.If the hinges are live hinges, any inherent spring rate of the hingeswill contribute to the overall spring rate of the spring. The hingedelements are sufficiently flexible to prevent spring forces of thehinged elements from negating the energy storage and return function ofthe springs 110. For clarity, the hinges must pivot or flex with lessresistance than the decrease of force provided for by the entire springassembly. Otherwise the combined assembly will not provide a decreasingspring force.

FIGS. 17-21 illustrate embodiments of a spring 110 using an archedelement, in this case a conical disk 130. The conical disk operates inaccordance with the design of FIG. 1. Arched in this context meansraised in the center. The sides 132 of the conical disk 130 aresufficiently rigid to not buckle or mechanically fail when they are incompressive loading during spring compression, and have expansion slots134 that in this embodiment are oriented radially. The slots 134 may beblind (do not extend through the disk) or may extend through the disk130. The periphery of the conical disk 130 is connected to an elasticelement 136 that resists flattening of the conical disk 130 due to forceon the apex D of the conical disk 130. The conical disk 130 and theperiphery ring 136 form an embodiment of the spring 110 with anincreasing-decreasing spring force. In other words, the conical disk 130and ring 136 exert a greater force part way through the compression thanat or near full compression. The force exerted in expansion may notnecessarily follow the same curve; it may for example be approximatelyconstant as it expands to a certain point and then decrease, or evendecrease throughout the expansion. If the disk 130 comprises a firstmaterial having a first flexibility, then the expansion slots 134 may beconsidered to comprise comprise regions of a second material having asecond flexibility greater than the first flexibility (as for examplethe second material could be a elastomer or a fluid or air). The elasticelement 136 also forms a base for the disk 130.

The conical disk 130 and ring 136 is a preferred embodiment of an energystorage and return component. Many other configurations are possible.The slots 134 allow the conical disk 130 to expand circumferentiallywith little stress on the material of the conical disk 130. When notassembled with the outer ring 136, the conical disk 130 may becompressed into a flat shape with significantly less force than when itis assembled to the ring 136. The conical disk 130 may be made ofpolypropylene or other negative Poisson's ratio material or othersuitable materials such as metals or plastics. If the conical disk 130is made of a metallic material or a rigid plastic, that is, excludingpolypropylene or other negative Poisson's ratio materials, there mayneed to be continuations E of the slots to the interior edge 138 of theconical disk 130 to allow the disk 130 to flatten without damage to thematerial of the disk 130. The interior edge 138 of the conical disk 130forms a circular hinge about which the sides 132 of the conical disk 130flex. A negative Poisson's ratio material such as, but not limited to,polypropylene may be used without the slots extending to the centerbecause it can act like a live hinge in high strain areas. In someembodiments, slots extending to the center may be contacting, such aswith intentional crack lines or ball and socket pivots to prevent theinner ring from closing in/decreasing in radius during compression ofthe spring.

When the conical disk 130 is flattened due to a vertical compressiveforce exerted on the apex D, energy is stored in the outer ring 136 asthe ring 136 stretches radially and circumferentially. As the conicaldisk 130 flattens, the mechanical advantage of the disk on the outerring increases significantly, and the vertical force of the conical disk130 reaches a position where it begins to decrease. The outer ring maybe made of plastic, such as polycarbonate or a material such as Delrin™high performance acetal resin copolymer or homopolymer by Dupont, whichhave a high elongation property and good fatigue life.

An example of the conical disk 130 may be constructed for a 100 kgperson with the following dimensions, materials and spring rate:Vertical displacement to maximum force—7 mm Maximum force at thisposition—60 kg Total maximum vertical displacement—10 mm Force at thisposition—30 kg Outer diameter of assembly—75 mm. The conical disk 130may include a damper 114 (not shown in FIGS. 17-21) but may be a selfinflating air diaphragm 116 with a restricted flow orifice according toFIGS. 5-8 for compression damping and a high flow one-way valve to allowit to refill with less air flow restriction. This air diaphragm 116 maybe, for example, inside the conical disk assembly, or a toroidal shapearound the outside of the conical disk assembly, or may be an airchamber that envelops the disk, or preferably as in FIGS. 32-36, an airchamber integrated into the construction of the spring 110 itself. Theseexemplary figures are configured to maximize the energy return for awalking shoe. Higher forces may be used for a running shoe where thecompression forces are higher. Lower forces may be used for a lowerperformance shoe, where the spring 110 includes other shoe solecomponents such as a foam spring/s (such as the disk being encased in orsurrounded by conventional shoe foam or combined with an air spring) sothe spring 110 returns a lower percentage of the foot strike compressionforce.

In another embodiment, one or more additional disks can be used toprovide the damping force. The second disk can be secured to the maindisk as shown in FIG. 56 or secured to the base as shown schematicallyin FIG. 57. The damping disk 300 is preferably made of a material suchas Polyurethane that has a high visco-elastic property. This will allowthe damping disk to exert a greater force on compression than onexpansion. Ideally, the second disk begins to compress at a point in thetravel where the primary disk force begins to reduce. This allows anincreasing spring force for a greater distance through the travel. Theprimary disk can be of any design covered in the patent description. Thedamping disk may also be of any design in the patent description, themain feature being that it is preferably (but not necessarily) a morevisco-elastic material than the primary disk and that it has less traveland begins to compress when the primary disk is part way through itstravel. The inward/downward projecting flange 302 on the damping disk inFIG. 57 in some embodiments is optional and can act as a full stopbumper.

Other benefits of the conical disk 130 include the lateral stabilitywhich can be achieved. Even though the conical disk 130 allows hightravel, it allows the shoe sole 102 to compress in a well definedvertical motion. For this to be effective, the top and bottom of theconical disk 130 need to be secured to upper surface 102A and lowersurface 102B to prevent lateral movement. The disk 130 may also beadjusted forward and backward and side to side (such as, for example,with an eccentric cam) to compensate for pronation or supination, or toadjust the for and aft position of the disk under the heel. Manydifferent configurations, material combinations and geometries of theconical disk are possible.

There may be a flexible seal around the disk compartment between theupper and lower sole to keep the disk protected from dirt etc. This maybe formed for example of a very light foam that completely encases thedisk, or a flexible film or bladder made of a flexible solid material orfoam material. This seal material will ideally not add significantly tothe spring rate of the shoe sole.

FIGS. 22-24 show an arched non-conical hinged spring 140 as an exampleof a spring 110. This embodiment uses one or more top hinged rigidmembers 142 and/or one or more bottom hinged members 143 to stretch anelastic element 144 preferably for example Delrin™ acetal resin (butmany other materials may also be used). The elastic element 144 may belocated around the outside of the assembly as in FIGS. 22-24. A hingemay be a composite hinge as in FIG. 22 and comprise one or more hinges.

FIGS. 25-28 show an arched non-conical hinged spring 150 as an exampleof a spring 110 with interior elastic elements. This embodiment uses oneor more top hinged rigid members 152 and/or one or more bottom hingedmembers 153 to stretch one or more elastic elements 154 preferably forexample Delrin™ acetal resin (but many other materials may also beused). The elastic elements 154 are located partly outside and inside.The rigid sides 142, 152 of FIGS. 22-28 are hinged to apex members F, Gto allow the rigid sides 142, 152 to flatten on pressure applied to theapex members F, G. The advantage of the arched springs 140, 150 of FIGS.22-28 is that the whole assembly can collapse down to a very lowprofile. For example if the spring and hinge members in FIGS. 22-28 were3 mm thick, and the expanded height is 18 mm, then the compression ratiowould be a very high 6:1. FIGS. 22-28 do not show a damping means butvarious one-way energy dissipation means or dampers 114, as describedabove, could be used in combination with these energy storage and returnmeans.

A further simplified embodiment of a spring 110 is shown in FIGS. 29 and30 in the form of an integrated conical disk 160 and ring 164. Theembodiment of FIG. 29 uses a conical disk 162 and an integrated outerring spring 164. Both of these components can be molded as one piecefrom the same material, preferably Delrin™ but many other materials maybe used instead. A combination of materials can also be used in a doubleor multi-shot injection molding process. Benefits of this embodimentinclude simplicity and low cost. The conical disk 172 shown in FIG. 30is a sectional view of the disk 162 without the integral periphery.Important features of this embodiment are not limited to, but includethe following: the conical disk element 172, if it were separated fromthe integrated outer ring spring 164 as shown in FIG. 30, would compressto a planar or nearly planar shape with less applied force than aconical disk of the same dimensions, made of the same material, but withno slots and/or pockets. This is because the radial interruptions 174allow the conical disk to expand circumferentially as it is compressed.In this way, the noninterrupted outer ring spring portion 164 is causedto stretch radially and circumferentially as the conical disk 162 iscompressed so the ring spring 164 stores more of the total energyapplied to the top of the conical disk 162 than if the conical disk 162was not interrupted which helps the achievement of a decreasing springforce at some point in the compression of the spring. Another importantfeature is the necessity to allow or account for a high level of strainnear the center of the conical disk 162 (the area next to the internaldiameter of the disk 162 if it has a center hole I as shown in FIGS. 29and 30). This area is subjected to high compression forces as well ashigh bending loads and must be made from a material, such as, but notlimited to, polypropylene or other negative Poisson's ratio material, orit must have breaks, slots, or partial ball-joints to preventcompression movement but allow high bending loads and/or movement. Adouble shot molding process which allows the internal diameterhigh-strain areas to be made of a material such as, but not limited to,polypropylene, and the outer ring spring area to be made of a materialsuch as, but not limited to Delrin™, is preferable for this one-piecedisk configuration.

FIGS. 31-34 show an energy storage and return spring 180 which uses asealed conical disk 182 and ring spring 184 together with a sealedbottom component 186 to provide an air chamber 185 within the energystorage and return spring 180. This air chamber 185 is used to dissipatea portion of the compression energy as the user's mass and inertia isdecelerated during a foot strike. An important feature of the conicaldisk 182 is that it is relatively rigid in radial compression, butrelatively elastic circumferentially so that without the ring spring184, the conical disk 182 can be flattened with significantly less forcethan if the ring spring 184 is fitted to the outer edge of the conicaldisk 182. The ring spring 184 may be mechanically secured to the conicaldisk 182 outer edge as shown here and/or molded to the conical disk in adouble shot molding process. In this embodiment, the outer ring spring184 expands and twists or flares out from the bottom as the conical disk182 compresses. This is advantageous as compared to a sliding orpivoting motion because the reduced friction increases the energystorage and return capability of the assembly. The bottom member 186 maybe a rigid urethane type of material, although many other materials maybe used. The bottom member 186 is sealed against the ring spring 184 tocomplete the air chamber 185. The bottom member 186 also may assist inproviding secure positioning of the disk 180 using an eccentric locator183.

FIG. 59 shows a self-energizing seal 310 between a conical disk 130 anda bottom member 186 in which air pressure in the chamber formed by theconical disk and the bottom member acts on the seal to enhance thesealing force. In this embodiment a rigid retaining ring 312 preventsthe bottom sealing element 186 from expanding under air pressure.

FIG. 62 shows an embodiment in which a seal between a bottom sealingelement 186 and a conical disk 130 is maintained by a force supplied bya ring spring 184 to the bottom sealing element. The bottom sealingelement may contain an expanding element 324 in order to enable easierexpansion of the seal as the conical disk flattens.

An ideal amount of force required to compress the conical disk member182 on its own to full or nearly full compression is approximatelybetween 10% to 50% of the maximum force required to compress the conicaldisk 182 when it is assembled together with the ring spring 184.Ideally, the conical disk 182 and spring 184 are constructed to allowthe conical disk 182 to be nearly flat at full compression. This allowsthe disk spring 184 to be at maximum elongation without exerting asignificant vertical force through the conical disk 182. Some verticalforce is preferred, however, and this can be provided by the conicaldisk member 182 which resists being flattened. Other materials may beused, but a polypropylene or other negative Poisson's ratio material isa preferred material for the conical disk 182 because it allows the highstrain areas to become living hinges. The radial slots 188, or othershapes which allow circumferential expansion (not shown), are designedto be high strain areas which allow the conical disk member 182 to bedeformed from a conical shape to a more planar shape.

By using blind slots 188 (from the top, as shown at 188A, or from thebottom, or from the top and bottom) as opposed to through slots, theconical disk 182, in combination with the ring spring 184 and possibly aseparate base member 186, is able to provide a sealed air chamber 185 asit compresses. The slots 188 may also be sealed by a membrane on theinside of the disk 182. During compression, the air in the sealedchamber 185 is compressed to an elevated pressure and is forced toescape through a restriction such as, but not limited to, an orifice ororifices 187 or a porous material (not shown). This provides a compactand light weight method of dissipating a portion of the compressionenergy. At full compression, most of the air in the chamber 185 willhave been discharged through the restriction 187 so that it will haveabsorbed the impact of the foot strike. Once the mass of the user hasbeen decelerated by the combination of the disk force and the dampingforce of air exiting the chamber 185, the air (which has now beendischarged from the air chamber) will no longer contribute to thevertical force of the disk on the user's foot. This allows the disk 182to stay compressed until the user begins to unweight their heel (astheir center of gravity moves forward of their ankle) and the disk 182will then expand vertically and propel the user forward. As the disk 182expands to its original shape, one or more valved air flow openings 189in the base member 186 in a flexible one-way valve member 189A seated inthe base member 186 allow unrestricted air to re-enter the chamber. Theopenings 189 are sealed during compression of the disk 182 by theflexible one-way valve member 189A. During expansion, some restrictionin the flow of air through the openings 189 may be desirable in someapplications to slow the energy return slightly. Areas 189B may be usedas attachment points to hold the seal 189A on the bottom 186 of the disk180, for example by welding or adhesive.

Other possible features of this embodiment include an eccentric locator183 on the top and bottom of the disk with a detent positioning system(using flexible protrusion 181 as a detent) to allow the disk 182 to befine tuned from side to side to compensate for pronation or supination.The locating eccentric 183 on the bottom may also have a quick-releaseengagement system which allows the disk to be removed or inserted (byturning the disk to a non-detent position) but holds it securely when inany of the detent positions. Adjustable valving of the openings 189 andrestriction 187 can also be used to control the air flow in and out ofthe damping chamber 185.

The air flow from the chamber of a sealed conical disk 182 may bemodulated by a computer controlled valve which adjusts for various userand terrain variables. A simple but effective self-adjusting airflowresistance system is shown in FIG. 35. Sealed conical disk 192 isconstructed in like manner to sealed conical disk 182 of FIGS. 31-34.Sealed conical disk 192 uses a compressible porous material 191 such as,but not limited to an open-cell polyurethane foam, as a pre-resistancemember for air flowing out of the chamber 195 through the orifice 197and/or rigid porous material member/s 191. The air flow resistancethrough this compressible material 191 increases as it is compressedduring disk compression so the energy dissipation (damping effect)increases as the disk 192 nears full compression. This will have theeffect of gradually decelerating the mass of the user to reduce oreliminate impact at full compression. Due to the characteristics of thisairflow damping system, it is predicted that the same configuration canbe tuned to adequately damp the foot strike of a user regardless ofwhether they are walking (with a low velocity/impact foot strike) orrunning (higher velocity/impact foot strike).

In FIG. 36, the spring embodiment 180 of FIGS. 31-34 is shown with thedetent 181 fitted tightly adjacent one of several recesses 197A in asupporting portion 196A of an upper part 198A of a sole. Knobs 193 maybe twisted into slots 197B of a supporting portion 196B of a lower part198B of the sole, with the detent 181 holding the spring 180 within thesole, which may be a sole 102 of FIGS. 1-4 for example. FIG. 36 alsoillustrates a circular thinning 199 of the material of the disk 182 thatprovides a radial live hinge in a high strain area of the disk 182.

Further embodiments of a spring 110 are shown in FIGS. 38-40. In FIG.37, rigid planar members 202 are hinged together at locations 203 andsecured on their inside to an elastic member 204 that is extended whenthe members 202 are compressed together. The planar members 202 form adome, which in this instance is shaped like a ridge. Knobs 206 may beused to hold the spring element 204 in place. A cut-away of theembodiment of FIG. 37 is shown in FIG. 38 to show the knobs 206. FIG. 39shows the embodiment of FIG. 37 at zero compression, while theembodiment of FIG. 40 shows the embodiment of FIG. 37 at fullcompression. In the case of the ridged rigid elements shown in FIG. 37,the hinges 203 at the outer sides, closest to the elastic element 204have a hinge axis very nearly in line and near the center plane of thespring to avoid one of the sides of the spring overpowering the otherand creating a toggling effect.

In a further embodiment, a spring 110 is formed using an air diaphragmsystem. An embodiment of an air diaphragm system 210 is illustrated inFIGS. 41-43 in shoe 211. Shoe 211 includes sole 212 and upper 214.Inside the sole 212 is an air diaphragm or bladder 220 connected to areservoir 222 via a first conduit 224 and a return conduit 234. A oneway valve 226 lies in the conduit 224, and a one way valve 236 lies inthe return conduit 234. The conduits 224 and 234 could be provided as asingle conduit with two one way valves 226 and 236 in the conduit. Thereservoir 222, conduits 224, 234 and valves 226, 236, are integratedinto the shoe 211 as for example into the upper 214. The one way valvescould also be replaced with a single double purpose valve.

The spring air diaphragm system 210 uses the vertically downward energyfrom the foot strike to force a portion of the air in diaphragm 220 intothe air reservoir 222 through conduit 224 and one way valve 226. As aresult, a portion of the energy which the user applies to compress theair diaphragm 220 is contained and stored in the air reservoir 222 andthe now deflated air diaphragm 220 remains at this lower volume untilreturn valve 236 is activated. As the user's center of gravity movesforward of the user's ankle (this example takes place on a flat surface,for simplicity of explanation) the pressure in the air diaphragm 220will start to drop rapidly as a result of the user's weight rollingforward and off of the heel. When the pressure in the air diaphragm 220becomes significantly lower than the elevated pressure in the airreservoir 222, the return valve 236 opens and the elevated pressure airin the air reservoir 222 rushes back into the air diaphragm 220,creating a vertical force which propels the user with an upward forcehaving a forward component.

The design of return valve 236 is a critical element of the airdiaphragm spring system 210. Ideally it is designed to seal completelyuntil the pressure in the air diaphragm 220 reaches a certain percentageof the pressure in the air reservoir 222 (such as 60%, but higher andlower may work as well depending on various other designconsiderations). When the return valve opens, it creates very littleresistance to flow until the pressure in the air diaphragm 220 and theair reservoir 222 have equalized. When this has happened, the valve 236closes again.

A preferred construction of such a valve 236 is shown in FIGS. 42 and43. In FIG. 42, the valve 236 has a valve sealing element 238 guidedwithin valve body 239 by guide vanes 240 and 242. A spring 244 biasesthe valve sealing element 238 to close the valve 236 unless thereservoir pressure reaches a predefined excess over the diaphragmpressure. R_(p) denotes the pressure on the reservoir side R of thevalve 236. D_(p) denotes the pressure on the diaphragm side D of thevalve 236. R_(sa) is the surface area on the valve sealing element 238on which the pressure R_(p) acts. D_(sa) is the surface area on thevalve sealing element 238 on which the diaphragm pressure D_(p) acts.The sealed surface area of the air diaphragm side is greater than thesealed surface area of the air reservoir side. The return valve 236 isin the closed position when R_(sa)×R_(p) is less than D_(sa)×D_(p) plusthe force of the spring 244. The return valve 236 is in the openposition when R_(sa)×R_(p) is greater than D_(sa)×D_(p) plus the forceof the spring 244. In the open position, air may flow from reservoir 222to diaphragm 220. Due to the greater surface area of the D_(sa), thisallows the pressure in the reservoir 222 to be significantly higher thanthe pressure in the diaphragm 220 before the valve 236 opens, thusproducing the desired delay between the compression of the diaphragm 220and the re-inflation of the diaphragm 220. The return spring 244supplies enough force to reseat the valve once the air pressures haveequalized. The return spring 244 is preferably light enough to allow thevalve 236 to stay open until the pressure in both air chambers 220, 222has nearly equalized and the air stops flowing from the reservoir 222 tothe diaphragm 220. Once the return valve 236 closes again, the diaphragmis ready for another foot strike.

The valve sealing element 238 may be a rigid or semi rigid disk orcylinder with a flat end with a significantly larger sealed diameterthan the hole it seals from the reservoir 222 to the diaphragm 220.

The sealing surface of the return valve 236 is preferably flat, but mayalso be conical or some other shape. Many different spring and flowconfigurations are possible, which use a similar surface areadifferential. A pre-set or adjustable flow resistance mechanism may beused which will increase the resistance of the flow enough to preventthe diaphragm to re-inflate too rapidly.

In some embodiments, it may be desirable to have airflow resistancechange depending on how much pressure is in the system or how fast theair is flowing from reservoir 222 to the diaphragm 220. This may beaccomplished a number of different ways including an airflow path whichis turbulent enough that higher flow rates create significantly higherflow resistance, or a construction where high flow rates actually reducethe resistance of the air flow so more air is transferred faster.

An optional but preferred element of the diaphragm spring 210 is a fullcompression air pump 246 under the heel of the shoe 211. The fullcompression air pump 246 increases the pressure of the entire system byadding atmospheric air (other compressible gases may also be used, butair is preferred because it can be supplied by and vented to atmosphere)to the diaphragm 220 and/or to the air reservoir 222 any time the airdiaphragm 220 reaches full compression. There may be more than onediaphragm 220 and reservoir 222 in a spring shoe. The air pump 246allows the shoe to self adjust for various user weights and for when theuser is walking or running etc.

A preferred design goal, for foot wear incorporating a spring 110, is touse as much of the available “travel” as possible at all times, whetherthe user is walking, running or jogging etc. If a full compression airpump is used, a method of reducing the air pressure such as a vent valve(not shown) may be provided when the user is no longer running (forexample) and is no longer using the full “travel’ of the diaphragm. Inthis case it is necessary to bleed off enough air to the atmosphereuntil the user is once again compressing the diaphragm 220 completely.This can be accomplished by a constant bleed system, but is preferablyaccomplished with an electronically activated miniature valve which iscontrolled by a CPU. The CPU will detect that full compression is nolonger happening and will open the vent valve to reduce the systempressure. This sensing can be done a number of different ways includingwith a contact or proximity sensor between the bottom of the reservoirand the top of the reservoir, or by a pressure sensor in the soul, or bysensing whether or not there is airflow from the pump, or by sensingwhether the one-way valve from the pump to the reservoir and/or thediaphragm is activated on each step.

In this way, the foot strike shock is very effectively dissipated, andenergy is stored for release until the user begins to un-weight theirheel. In actuality, the ideal release of the air pressure from thereservoir 222 to the diaphragm 220 may begin before the user's center ofgravity is forward of the heal, as long as there is a momentary delay,and as long as a portion of the energy which has been stored in thereservoir is released after the user's center of gravity is forward ofthe ankle.

The intake for the atmospheric air pump 246 should be filtered,preferably through a relatively large surface area ofwaterproof/air-permeable material such as Gortex™ fabric by Dupont, toprevent any foreign matter such as dust or water from entering thesystem. This filter (or membrane) is preferably of a large enoughsurface area (for example as a panel on the outside of the shoe) toallow sufficient air flow for the highest air flow which the pump 246will generate during use. Similarly, a filter of some sort, such asventing air to the inside of the shoe and drawing it back in through afilter, should be used for an air sealed embodiment disc as for exampleshown in FIGS. 32-36

Diaphragm 220 may be of many different shapes and sizes, and may also beused under the forefoot. The diaphragm 220 may be of a flexible,expandable material, but is preferably a flexible, non-elastic material,such as a fabric reinforced rubber or elastomer, so as littlecompression energy as possible is stored in the stretching of thediaphragm. Instead, as much energy as possible is preferably stored inthe elevated pressure reservoir 222.

The elevated pressure reservoir 222 may be of many different shapes andsizes and preferably of a rigid or semi-rigid material but possibly evena flexible/expandable material(s). It would preferably have a volumewhich is similar to or smaller than the air volume of the diaphragm 220which are linked to it. The ideal volume may be determined by testing.

The elevated pressure reservoir 222 may also be integrated into the shoeupper 214 or sole 212 by using small diameter (preferably ⅛″ ID butlarger or smaller is possible) tube which is molded or bonded into thesoul or integrated into the upper by stitching or bonding or othermethod. Such a tubing reservoir could be mounted anywhere on the shoe211, but would preferably wrap around the outer upper edge of the sole212 and be long enough to contain the required volume for the desiredenergy storage characteristics. The air reservoir 222 can also belocated under the forefoot as part of the shoe sole 212.

The one-way valve 226 may be of a ball type or a flap type or any othertype of one-way valve configuration. It is also preferable to have apreset, or adjustable flow mechanism which will increase the resistanceof the flow enough to prevent the diaphragm from reaching fullcompression before the user's energy has been completely stored (or inother words, to keep the “suspension” from “bottoming out”).

It may be desirable for this airflow resistance to change depending onhow much pressure is in the system or how fast the air is flowing fromthe diaphragm 220 to the reservoir 222. Ideally, the airflow will befast enough to use the entire travel on each foot strike, but slowenough to prevent the diaphragm 220 from compressing too rapidly in thecase of sudden high flow rates. This may be accomplished a number ofdifferent ways including an airflow path which is turbulent enough thathigher flow rates create significantly higher flow resistance.

The vent valve (not shown) is used to reduce the system pressure anytime higher pressure is no longer necessary. Many different types ofvalves may be used, such as the “X-valve” by Parker Hannifin, orpossibly a miniature piezo-electric valve. The valve can reduce thesystem pressure over a duration of several user steps or more, and doesnot, therefore, need to be very high flow.

A simple delayed opening return valve has been presented. Other methodswith active electronically controlled valves or different pressuresensors to indicate the correct timing of energy release may also beused.

Instead of venting or drawing air from the atmosphere, it may bepreferable for certain applications to use a sealed, closed system usinga fluid or fluids other than air. With this arrangement it would also bepossible to use other gases such as nitrogen. Other energy storagesystems may be used such as the movement of a noncompressible fluidwhich is used to compress a mechanical spring or pressurized gas orexpand a flexible chamber.

Referring to FIG. 44, a high heeled shoe 250 is shown that incorporatesa spring 110. The spring 110 is designed according to the principlesdisclosed in this patent document, and may for example have any of thespecific designs disclosed. The high heeled shoe 250 has a heel 251, anda sole formed of upper sole 252 and lower sole 254. Although manydesigns of the sole are possible, in the embodiment shown, upper sole252 and lower sole 254 are made of a single elastic element that turnson itself at the toe end 253, and that has an air gap 255 between theupper sole 252 and lower sole 254. The spring 110 fits between the uppersole 252 and lower sole 254 and in this example sits directly on top ofthe heel 251, effectively forming part of the heel of the shoe 250. Theshoe 250 is provided with an forefoot strap 258 and/or ankle strap 256.

FIGS. 45 and 46 illustrate an embodiment of a spring 110 comprising aconical disk 110 and an elastic element 136 around the periphery thatresists expansion when the disk is flattened. The disk comprises ridgesor spokes 260 separated by gaps 262 that may be empty or have thinner ormore flexible material than the ridges or spokes.

FIG. 47 shows an embodiment of a conical disk component of a spring 110comprising a spiked disk 270 which comprises legs or protrusions 272connected at an inner ring 138. The legs are connected by flexibleconnecting elements 274. The connecting elements 274 provide lateralstability to the legs. In order to resist compression of the disk, thespring preferably comprises an additional elastic element (not shown)such as a ring spring.

FIGS. 48 and 49 show an embodiment of a spring 110 comprising a slotteddisk 280 in which circumferential slots 282 allow the sides 284 of thedisk to compress radially when the disk is flattened. A relatively rigidouter ring 286 may be integrated into the disk as shown or may be addedseparately.

FIGS. 50 to 52 show a spring 110 comprising two loops 290 connected byinner 292 and outer 294 connectors. When the spring is flattened (i.e.the connectors are pushed together) the loops 290 are compressed. Inthis embodiment as shown, the spring is molded as a single piece ofmaterial; in other embodiments it can be an assembly of multiplecomponents.

FIGS. 53 to 55 show a similar spring 110 as FIGS. 50-52, but with threeloops 290 and a hinge 296 between a loop and the inner connector.

FIG. 63 illustrates a shoe 330, which may be any type of footwear, witha sole 332 and upper 334, that has a spring 336 in the heel of the sole332 and a spring 338 in the forefoot of the sole 332. The springs 336and 338 may be made according to any of the springs disclosed herein.The shoe 330 may have such springs in the heel, in the forefoot, or inboth, or include multiple springs in the forefoot, in the heel, or inboth.

All of the devices and embodiments and possible variations (mentionedhere or discussed, but not described in detail etc) may be used incombination with other shoe sole structures and devices such as airbladders, foam materials etc.

A lightweight, low profile reducing force spring may have value for manyother applications beside shoes.

All of these examples may include a combination of different materialswith different properties, or they may include components or members ofthe same material in various thicknesses and cross sections to producedifferent rigidity and extensibility characteristics. For example, asemi-rigid material could be used for the rigid compression load membersas well as the extensible elastic members, if the elastically extensiblesection is constructed as a waved or bellows type of cross section, soit can be extended with primarily bending deformation of the material.

The rigid member in this disclosure refers to members which are rigidenough to withstand the compression load required to stretch theextensible member, without the compression load member buckling orbending significantly except as necessary, by design, to maintain therequired force transfer from the foot strike to the extensible member.

Exemplary materials for the rigid or semi-rigid compression load membersof the spring 110 include polypropylene or some other negative Poisson'sratio material, Delrin™ acetal resin, an injection moldable fiberreinforced nylon, or they may be metallic or other type of plastic orfiber reinforced composite. Material for the elastically extensiblecomponent/s is preferably Delrin™ acetal resin, but may be made of othertypes of plastics or metals or composites.

All of these systems may be sold with the option of various springmodules or elastic member stiffnesses to suit various users weights anduses and styles of walking or running. The speed of the energy releasemay also be controlled by the visco-elasticity of the extensiblematerial. Lower visco-elastic properties may be preferable for highperformance athletic footwear, while higher visco-elastic properties maybe beneficial for shock absorption and consistent feel for more“pedestrian” applications.

Many people buy different types of shoes for different uses such aswalking or running. The ideal starting point for a user to determine thespring stiffness for a particular pair of shoes for walking, is tochoose a spring which just barely compresses completely with all of theusers weight on one heel. This way, the weight of walking will compressthe shoe sole. For running and jogging, a stiffer spring will likely bebetter suited. Spring shoes may also be particularly useful for highimpact sports such as skateboarding. These applications may use stiffersprings than for running or jogging. In some cases, energy return maynot be a benefit and can be minimized or eliminated, but the energydissipation and lateral stability can be maximized for injuryprevention.

Many other sole constructions are possible which exhibit a decreasingforce spring for all or part of the compression of the heel and/or otherportions of the sole. The methods described here are given as thepreferred examples of decreasing force spring systems in terms ofcharacteristics such as simplicity and cost. It is envisioned by theinventor that the entire sole could be molded or constructed with all orpart of the sole having a decreasing force spring characteristic for allor part of the compression displacement. The spring 110 could also beused under other parts of the foot, such as the ball of the foot, toincrease speed, efficiency and comfort of walking and/or running.Configurations of one or more embodiments of the invention may also beused in a multiple array or pattern of springs in a shoe sole.

Other benefits such as improved shock absorption due to a delayedrebound response, are also known to be a benefit of the spring 110.

The examples given are intended to show a variety of configurations ofthe spring 110. Other variations are not limited to, but include, rightside up and/or upside down disk/s, non-perfect/symmetrical conical disksand/or non-circular ring springs, various materials including metallicconical disks or metallic ring springs, stacks of right side up and/orupside down disks for greater compression travel, and a separate dampercomponent (such as but not limited to an air diaphragm/s) that is insidethe disk/s or outside the disk/s, or enveloping the disk/s. Any or allof the embodiments disclosed here can be used in combination with one ormore other energy storage and return components and/or energydissipation components of the same or different design. Energy storageand return devices, preferably combined with one-way energy dissipationdevices can be used in the heel and/or the forefoot of a human shoe.Variations of the energy storage and return devices and/or energydissipation devices can also be used in specialty shoes such as dressshoes or high heeled shoes to provide similar benefits as when used in awalking, running, or sports shoe. Variations of the devices disclosed inthis provisional can also be used in non-shoe related applications suchas sporting goods or industrial mechanisms which require, for example, adecreasing spring force. One of many possible examples would be the useof a decreasing spring force component according to an embodiment of thepresent invention to provide an increasing/decreasing spring rate totension an archery bow string. This would simplify the present pulleysystem that is used in compound bows. Many other applications for thepresent invention such as, but not limited to suspension systemcomponents and variable spring actuators for various linkage systems areconceivable.

In the claims, the word “comprising” is used in its inclusive sense anddoes not exclude other elements being present. The indefinite article“a” before a claim feature does not exclude more than one of the featurebeing present. Each one of the individual features described here may beused in one or more embodiments and is not, by virtue only of beingdescribed here, to be construed as essential to all embodiments asdefined by the claims.

Immaterial modifications may be made to the embodiments described herewithout departing from what is covered by the claims.

1. A spring shoe, comprising: a sole having a heel and a forefoot; anupper secured to the sole; a spring set at least partly in the sole, thespring having a spring range of travel under compression of the sole andspring by a foot supported by the spring shoe; the spring having aspring rate that varies with the compression of the spring to provide areducing force resisting compression over at least a portion of thespring range of travel as the spring compresses; and a biased damper inthe sole, the biased damper being oriented to oppose compression of thesole as the spring compresses towards maximum compression.
 2. The springshoe of claim 1 in which the spring range of travel extends between fullcompression of the spring and no compression of the spring and thespring is configured to provide a reducing force resisting compressionof the spring as the spring approaches full compression.
 3. The springshoe of claim 1 in which the spring is configured to provide anincreasing force resisting compression as the sole approaches fullcompression of the sole.
 4. The spring shoe of claim 1 in which thespring range of travel extends between end points and the spring has aspring rate that is zero at a point between the end points of the rangeof travel and the force of the spring resisting compression decreases asthe spring compresses beyond the point of zero spring rate.
 5. Thespring shoe of claim 1 in which the biased damper has a damping range oftravel, and the damping range of travel is less than the spring range oftravel.
 6. The spring shoe of claim 5 in which the biased dampercomprises an energy dissipating compressible material.
 7. The springshoe of claim 5 in which the biased damper comprises an energydissipating deformable material.
 8. The spring shoe of claim 4 in whichthe biased damper comprises an air chamber having conduits allowing flowof air into and out of the air chamber.
 9. The spring shoe of claim 8 inwhich the air chamber has air flow regulator elements that restrict airflow out of the air chamber more than air flow into the air chamber. 10.The spring shoe of claim 1 in which the spring comprises a rigid elementand an elastic element connected to the rigid element to opposeflattening of at least one of the rigid element and the elastic elementin the sole.
 11. The spring shoe of claim 10 where the rigid element isloaded in compression, and the elastic element is loaded in tension. 12.The spring shoe of claim 10 in which the elastic element is arranged intension to resist flattening of the rigid element in the sole.
 13. Thespring shoe of claim 10 in which the elastic element is arranged incompression to resist flattening of the spring in the sole.
 14. Thespring shoe of claim 12 in which the rigid element is arched, has anapex and has at least a hinge or is flexible at the apex to allow therigid element to flatten upon force applied to the apex.
 15. The springshoe of claim 14 in which the elastic element comprises a connectedperiphery of the rigid element.
 16. The spring shoe of claim 14 in whichthe rigid element is pre-stressed at full compression to return towardan uncompressed state.
 17. The spring shoe of claim 13 in which therigid element is air sealed.
 18. The spring shoe of claim 10 in whichthe rigid element comprises a conical disk.
 19. The spring shoe of claim18 in which the conical disk incorporates expansion slots.
 20. Thespring shoe of claim 19 in which the expansion slots are defined byridges and at least some of the slots are wider in the circumferentialdirection than the ridges. 21-29. (canceled)
 30. The spring shoe ofclaim 10 in which the rigid element forms a ridge.
 31. The spring shoeof claim 30 in which the rigid element has at least a living hinge. 32.(canceled)
 33. The spring shoe of claim 10 in which the elastic elementcomprises an acetal resin.
 34. (canceled)
 35. The spring shoe of claim 1in which the spring has maximum force resisting compression at greaterthan 30% of the spring range of travel measured from zero compression ofthe spring. 36-93. (canceled)